Belt conveyor system frame, galvanised and assembled
04 / 05

Industries · buyer brief

Industrial OEMs

Contract fabrication for machinery builders: frames, weldments and machined structures to EN 1090 EXC2.

  • EN 1090-1 EXC2
  • EN ISO 3834-2
  • EN ISO 9606 welders
  • 31,486 m² site
  • robotic welding on a 14 m track

The brief

Machinery builders in crushing and screening, agricultural harvesting, and trailer and vehicle equipment have used this hall for years on repeat frame agreements. Cut, form, weld, machine, blast, paint, measure and pack under one roof, so one supplier owns the tolerance stack. Laser to 20 mm, a 400 t press brake with a 6 m table, two 6-axis welding robots on a 14 m track, horizontal boring to 6,200 × 3,000 × 1,600 mm and 16 tonnes, a blasting chamber rail-linked to a 7.9 m paint booth. Design for manufacture and jig design are part of the service, not an extra.

Compliance and procurement

The document list

RequirementWhat Tanax produces
Steel structure executionEN 1090-1 EXC2, declaration of performance
Welding quality systemEN ISO 3834-2, audited
Welder qualificationEN ISO 9606 per procedure and position
Material traceabilityEN 10204 3.1 certificates on request
Dimensional verification6-axis 3D measuring arm, dimensional report
Surface treatmentSa 2.5 blasting rail-linked to paint, ISO 12944 systems, thickness report per ISO 2808
Quality and environmentISO 9001, ISO 14001
Capacity commitmentProduction area 31,486 m², around 80 staff, frame-agreement scheduling

Reference deployments

Programmes with a number in them

  1. 01

    Repeat frame agreements

    With European machinery OEMs in crushing and screening, agricultural harvesting, and trailer and vehicle equipment: long-running, scheduled, and the reason the hall exists.

  2. 02

    A discharge belt conveyor quoted at both serial and prototype price

    Galvanised and assembled with customer-supplied components fitted, for a Swiss carbon-capture technology company.

  3. 03

    14 parts shortlisted for robotic welding

    Across two OEM product families, selected on two criteria, parts common to more than one product and parts with intermittent welds, with the first four weldments going to fixture design.

Photographs

From the hall, the yard and the site

  • Welded and machined machine frame
    Machine frame, welded then machined
  • Loader chassis under fabrication
    Loader chassis
  • Welding jig built for a customer's own production
    Welding jig
  • Fabricated part for an agricultural machinery OEM
    Agricultural OEM part
  • Fabricated part for an agricultural machinery OEM, second view
    Agricultural OEM part, second view
  • Conveyor system, second view
    Conveyor frame, second view
  • Conveyor system, third view
    Conveyor frame, third view
  • Specialised racking system structure
    Racking structure
  • Loader chassis, second view
    Loader chassis, second view
  • Machine frame, second view
    Machine frame, second view
  • Welding jig with a part clamped
    Welding jig with a part clamped
  • Fabricated part for an agricultural machinery OEM, third view
    Agricultural OEM part, third view
  • Racking system, third view
    Racking structure, detail

Standards

Standards for this sector

  • EN 1090-1 EXC2
  • EN ISO 3834-2
  • EN ISO 9606
  • EN 10204 3.1
  • ISO 9001
  • ISO 14001
  • ISO 12944
  • EN ISO 8501-1
  • ISO 2808

Route to contract

How the contract can be structured

  • 01

    Frame agreement

    Scheduled repeat volumes against a jig we build and own for you.

  • 02

    Prototype then serial

    We price both. Prototype carries the jigs and the programming; serial does not.

  • 03

    Overflow capacity

    Your own hall is full. Ours is EXC2 and audited. Under NDA.

Lead times

Sector-specific lead times

ItemLead time
Quotation from a complete pack5-10 working days
Prototype or first article8-12 weeks
Repeat batch on an existing jig4-8 weeks
Frame agreementto schedule

FAQ

Questions procurement asks

Do you sign NDAs?

Yes, mutual, before drawings move. Standard practice here.

Can you machine after welding?

Yes. That is the point of having horizontal borers up to 6,200 × 3,000 × 1,600 mm and 16 tonnes next to the welding bays.

Will you build the jigs?

Yes, including jigs you take away and use in your own plant.

Can you galvanise?

Hot-dip through a co-operating plant, coordinated by us as part of the job.

What is your minimum batch?

One for a prototype. We will show you the serial price at the same time.

How do you decide what goes on the robot?

Parts common to more than one of your products, and parts with intermittent welds. Everything else stays manual.

Send us the specification. A drawing, a tender annex, or three sentences.

You will get a written review of it inside a week, whether or not you buy anything.