Battery energy storageTechnical pages

Fire and explosion safety of the BESS enclosure

A battery enclosure is designed for the event nobody wants: cells venting, gas accumulating, a fire that has to stay inside a steel box. The design decisions below are what the enclosure contributes to the integrator's fire concept.

Visualisation of a BESS enclosure cut away to show the deflagration panels in the roof and the seal-welded floor tray
Visualisation

Deflagration venting as standard

Deflagration panels per EN 14994 / NFPA 68 are included in every enclosure. Vented gas from cells in thermal runaway can ignite; the panels give the pressure a way out before the enclosure does.

A1 mineral wool, never PIR

The insulation is 100 mm mineral wool of reaction-to-fire class A1 per EN 13501-1. PIR has the better lambda per millimetre and it is combustible; in a battery enclosure the reaction-to-fire class is the safety case, so PIR is deliberately not used in battery applications.

The seal-welded floor tray

The 6 mm S355 deck is seal-welded with no plywood, so the floor is a liquid-tight tray. A coolant leak stays in the enclosure, and so does the firewater a brigade puts in through the dry inlet.

Prepared for off-gas detection

Off-gas detection reads the first vent of a cell before heat or smoke. The enclosure is prepared for the detector positions and the signal route the integrator's concept calls for.

Explosion-prevention ventilation

Where the concept calls for it, explosion-prevention ventilation per NFPA 69 is integrated on request through the framed openings, so a flammable concentration is diluted before it reaches the deflagration panels.

Suppression and the dry inlet

Fire suppression is integrated on request, and a fire brigade dry inlet gives the brigade a connection to flood the enclosure without opening a door. The liquid-tight tray holds what they put in.

Design references for integrators

NFPA 855 for the installation, NFPA 68 and EN 14994 for the venting, NFPA 69 for the prevention, IEC 62933 for the storage system, IEC 62619 for the cells and UL 9540A for the propagation test are the references the enclosure is designed to serve. The certification of the complete system is the integrator's.

Specification sheet

Specification sheet
Envelope and coating
Insulation100 mm A1 non-combustible mineral wool (EN 13501-1); PIR deliberately not used in battery applications
Inner liningGalvanised steel sheet on a support grid
SurfaceBlast cleaning Sa 2.5 (EN ISO 8501-1); Zn-epoxy primer, epoxy MIO intermediate, PU topcoat; ISO 12944 C4-H standard, C5 on request
Fire and explosion safety
Explosion ventingDeflagration panels per EN 14994 / NFPA 68, included as standard
DoorsWalk-in version with insulated personnel doors and panic hardware; non-walk-in version with full-length access doors
Integration with partners on requestHVAC or liquid cooling, fire suppression, off-gas detection, explosion-prevention ventilation, BMS/EMS cabinet, auxiliary power, lighting, fire brigade dry inlet

Figures are the published specification of the product family, not of a customer's design. Values marked per project are set in the engineering phase.

The specification sheet is generated from the same data as this page. It is sent with the reply to your enquiry and offered for download when the form is submitted.

Request the specification sheet (PDF)

FAQ

Questions procurement asks

Are the deflagration panels an option?

No. Deflagration panels per EN 14994 / NFPA 68 are included as standard in every enclosure.

Why not PIR, when it insulates better?

Because it burns. In a battery enclosure the reaction-to-fire class is the safety case, so the insulation is 100 mm A1 mineral wool per EN 13501-1 and PIR is deliberately not used.

Does the enclosure come with a fire system?

Suppression, off-gas detection and explosion-prevention ventilation are integrated with partners on request. The enclosure-only offer is prepared for them; the certification of the complete system is the integrator's.

Send the rack weights and the foot layout. The floor is calculated from them.

The structural calculation, the openings and the architecture are settled in the engineering phase. The specification sheet comes with the reply.