ENGINEERING

Engineering and full technical documentation, not only containers.

We design, document, and fabricate certified steelwork under one roof. Every job leaves with the drawings, calculations, and certificates that prove it, built to EN 1090-1 EXC2.

EXC2
EN 1090-1 execution class
EN ISO 3834-2
Welding quality level
80
People on one line
FARO
3D measurement at QA

ONE ROOF

We engineer, document, and fabricate under one roof.

Steel goes in one end of the hall and certified, documented assemblies leave the other. Design, welding, machining, surface treatment, and quality control sit on one line in Bánovce nad Bebravou, so the people who draw a part are the people who weld and measure it. You get one accountable partner from the first drawing to the as-built file.

WHAT YOU RECEIVE

Documentation, not just hardware.

Each project is handed over with a complete technical file. We model and detail in Autodesk, then produce the shop documentation, calculations, and certificates a reviewer needs to sign off.

01

CAD drawings (Autodesk)

Design and detailing in Autodesk AutoCAD and Inventor, the only CAD tools we run.

02

Shop and fabrication drawings

Part and assembly drawings dimensioned for the cutting, bending, and welding line.

03

3D models

Parametric 3D models for fit, clash, and revision control before steel is cut.

04

Bill of materials

Full BOM with sections, plate, fasteners, and finishes for pricing and procurement.

05

Weld procedures (WPS / PQR)

Qualified welding procedure specifications and procedure qualification records.

06

Structural calculations

Load, joint, and member calculations supporting the EN 1090 execution class.

07

CE-marking documentation

Declaration of performance and CE marking to EN 1090-1 EXC2.

08

Material certificates

Mill certificates to EN 10204 3.1 traced to each batch of steel.

09

FARO 3D measurement reports

Geometric inspection reports from a FARO Arm Prime 10 at the quality gate.

10

As-built documentation

Final as-built drawings and the handover file, in your language on request.

WHAT WE ENGINEER AND FABRICATE

Certified steelwork, beyond the container.

The same line that builds container families fabricates structural steel to EN 1090 EXC2. A representative range, all engineered, welded, and finished in house:

01

Steel staircases and access stairs

Straight, switchback, and spiral stairs with treads and stringers.

02

Structural beams and columns

Welded and rolled sections for load-bearing frames.

03

Load-bearing steel frames

Portal and braced frames engineered to the applied loads.

04

Platforms, walkways and catwalks

Access platforms with grating, kick plates, and handrails.

05

Handrails, balustrades and guardrails

Compliant edge protection in steel and galvanised finishes.

06

Mezzanines and steel floors

Raised floors and mezzanine decks for added working area.

07

Base frames, skids and support frames

Equipment skids and base frames for machinery and tanks.

08

Brackets, gussets and connection plates

Cut, drilled, and welded connection details to drawing.

09

Steel canopies and roofing structures

Canopies, shelters, and supporting steel for roofing.

10

Enclosures, housings and cabinets

Steel housings and cabinets for equipment and controls.

11

Ramps and loading platforms

Vehicle and pedestrian ramps with anti-slip surfaces.

12

Access ladders

Fixed ladders with cages and rest platforms where required.

13

Custom weldments and sub-assemblies

One-off weldments built to your drawing or ours.

14

Tanks and vessels

Fabricated steel tanks and vessels for water, fuel, and process media.

Working envelope and finishes follow the project. Hot-dip galvanising, RAL paint to a cured booth, and surface preparation to EN ISO 8501 Sa 2.5 are available on request.

THE LINE

The machines behind the documentation.

Cutting, forming, welding, machining, and measurement on one line in Bánovce nad Bebravou. The same equipment that builds containers fabricates structural steel.

01 / 14

Dual robotic welding

Daihen FD-B6L · 6-axis · 14 m

02 / 14

Robotic welding

Daihen FD-B6L · 6-axis · R2008 mm

03 / 14

Manual welding

MIG / MAG

04 / 14

CNC laser cutting

TRUMPF TruLaser 3040 · 2000 × 4000 mm · 3200 W · max 20 mm

05 / 14

CNC press brake

DURMA AD-S 60400 · 400 t · 6050 mm · stroke 365 mm

06 / 14

CNC milling

TOS Varnsdorf WHQ13 · 3500 × 2500 × 1600 mm · 12 000 kg · ⌀130 mm

07 / 14

CNC milling

TOS Varnsdorf WRD15 · 6200 × 3000 × 1600 mm · 16 000 kg · ⌀160 mm

08 / 14

Horizontal milling

W200 HINR · 8000 × 3000 × 1500 mm

09 / 14

CNC lathe

MAS Masturn 550i · HEIDENHAIN · 285 × 890/1590 mm

10 / 14

Gear cutting

KNC 60 · ⌀600 mm · module 2-13 · 5-120 teeth

11 / 14

Vertical CNC machining

SKIQ-8 · ⌀800-1100 mm · h 765 mm · 2500 kg

12 / 14

Sandblasting booth

8000 × 5000 × 3000 mm · rail-connected

13 / 14

Spray and cure booth

Polin AC · 75-80 °C · 7900 × 5000 × 4890 mm

14 / 14

3D measurement

FARO Arm Prime 10 · 6-axis

STANDARDS

Built and certified to published standards.

EN 1090-1 EXC2
EN ISO 3834-2
EN ISO 9606
EN ISO 8501 Sa 2.5

HOW IT RUNS

From enquiry to delivery, in six steps.

A single, predictable path with a sign-off gate before steel is cut, so nothing is fabricated against an unapproved drawing.

  1. 01

    Enquiry

    Share your use case, drawings, or sketch. NDA within 24 hours if needed.

  2. 02

    Engineering review

    We review feasibility, loads, and standards, then confirm scope and a fixed price.

  3. 03

    CAD and documentation

    Modelling and detailing in Autodesk, with shop drawings, BOM, and weld procedures.

  4. 04

    Fabrication

    Cut, bend, weld to EN ISO 3834-2, machine, and surface-treat on one line.

  5. 05

    Quality control

    FARO 3D measurement and document checks against the approved drawings.

  6. 06

    Delivery

    EXW Bánovce as default, DAP and DDP on request, with the full technical file.

QUESTIONS

Engineering and documentation, answered.

Have a steel assembly to engineer?

Send the drawings or a sketch. We will come back with an engineering review, a fixed price, and a held lead time.